The pictures show an example of a combination of turning tools (block steel holders) and grinding spindles for soft or hard machining (inside, outside). ... Vertical - two spindle - turning center EMAG VSC 200 DUO. ... Main spindle from EMAG VSC 200 DUO, Rexroth 1MS200E-4B-A1/S010 Motor + 1MR200E-A066 Rotor + SINS-085HW …

The VL series of vertical modular turning machines from EMAG guarantees low unit costs and higher production performance. Get more information! ... VSC 400 / VSC 400 DUO VSC 500 Machine finder. The right machine for your requirements ... Hard turning / …

Lathe for the Automated Machining of Chucked Components. The VSC 400 turning machine with vertical turning technology can process round parts with a chuck diameter up to 315 / 400 mm. The advantages of the solid …

The VLC 100 is a CNC turning machine with a modular structure that allows it to be configured for a wide variety of applications. Whether turning, grinding, milling, gear hobbing, or induction hardening — the CNC lathe can be flexibly equipped with virtually all the technologies of the EMAG Group. The VLC 100 is the ideal CNC turning center ...

Year of construction: 2016, Condition: like new (used), Offered is a vertical turning-grinding center VLC 100 GT, with the retrofit construction year 2022.With the pick-up spindle unit, workpieces can be fed directly from the transport conveyor belt to the working area. Ccilm00Qxq Due to its modular design, the VLC 100 can be configured for …

However, for a long time it was considered relatively complex. In this context, the VSC 400 PS represents a turning point – the application of power skiving is significantly simplified, as only minimal data is required from the operator, eliminating the need for extensive expertise in gear cutting. ... (3 in). This turning center has two main ...

With its VMC 450-5 MT vertical turning/milling center, EMAG Leipzig provides an impressive solution to break this cycle: All turning, milling, drilling and gear cutting processes are performed on a single machine, in one machining area. To achieve this, the machine is equipped with five axes – resulting in shorter throughput times, and ...

Axle Alliance's VSC 400 Duo vertical turning machine from EMAG hard turns ring gear prior to gear teeth grinding. The dual-spindle VSC 400 Duo vertical turning machine, for example, hard turns ring gears prior to grinding the gear teeth. The 390mm-dia., medium-carbon steel ring gear has a hardness of 59 to 62 HRC.

Vertical Multi-Spindle Machines VSC 250 / 400 DUO VSC 160 / 250 TWIN VSC 200 Open the catalog to page 1 The powerful and compact multispindle, vertical pick-up turning machines from EMAG are predominantly used in medium and large batch production of precise components and are known for their high output rates.

Scroll-Free Turning from EMAG: Fast, Precise, Reliable. Scroll-free turning technology developed by EMAG offers new possibilities for fine machining. With scroll-free turning, you are able to produce excellent quality surfaces with very short cycle times. For example, surface qualities that could only be achieved with special grinding processes ...

The combined turning and grinding center VSC 400DS combines the advantages of vertical hard turning with the advantages of grinding, on a single machine, in a single set-up. The turning and grinding center VSC 400DS is equipped with turning, drilling and grinding modules. As on all machines of the VSC series, the pick up principle ensures …

Hard turning / Grinding ... The powerful and compact multi-spindle vertical pick-up turning machines from EMAG are predominantly used in medium and large batch production of precise components and are known for their high output rates. Overview of Multi-Spindle Automatics ... VSC 160 TWIN Workpiece dia., max ...

But there are exceptions, as demonstrated using EMAG Scherer's technology at a supplier in Central America. A total of 12 CNC vertical turning centers of type VDZ 520 XL ensure that up to 3,000 stator housings, used solely in electric car motors, are machined every day. This solution is extremely accurate and reliable.

The VL 1 TWIN has set the new standard for the high-output, simultaneous machining of workpieces with a maximum dimaeter of 75 mm (3 in). This turning center has two main spindles in one machining area that are able to simultaneously machine two identical workpieces – resulting in substantially increased output quantities, and lower …

As a specialist in the vertical machining of brake discs, EMAG has worked closely with customers to create a number of customized, turnkey manufacturing solutions. Reduce brake disc unit costs with the VSC 400 …

How can commonly mass-produced transmission components, such as planetary gears be produced even more efficiently? The EMAG Group provides a customized answer to this question with the development of the twin-spindle pick-up turning center, VL 1 TWIN. It machines two identical components simultaneously in the …

The EMAG solution for double-sided face-grinding of the hard coating of brake discs benefits from high rigidity and an intelligent cover concept for the grinding wheels. The two grinding spindles are arranged in parallel and the brake disc is machined in cross-grinding mode. The grinding wheels sharpen themselves thanks to the selected …

Articulated cages are completed automatically on the 4-axis turning centers of the VTC series. The external turning and the window-milling of articulated cages are done in one clamping operation. The VTC 100-4 vertical turning centers load themselves independently due to integrated automation. This ensures highly efficient production.

With its vertical turning/milling center VMC 450-5 MT, EMAG Leipzig breaks the vicious circle in an impressive manner: All turning, milling, drilling and gear cutting processes take place in a single machining area. ... The process starts with hard pre-turning of the shoulder and the bore hole in quick succession. Only a few micrometers of ...

VLC 300 – The Pick-Up Turning Machine With More Than Just Turning. The VLC 300 is designed for large workpieces up to 300 mm in diameter. The pick-up turning lathe makes it possible to utilize a range of machining technologies flexibly. This vertical turning machine is extremely compact and features powerful drives in its spindle and axes ...

The VLC 350 GT from EMAG is a versatile machine tool for workpieces up to a diameter of 350 mm. Its main features are the combined machining of hard turning and grinding, a large work area, fast pick-up automation, a 12-station turret and grinding spindles for internal and external grinding.

Emag's vertical turning and grinding centers—VSC 250 DS, VSC 400 DS and VSC 400 DDS—are said to combine the advantages of vertical hard turning and grinding in a single machine. Milling turning center - VSC series - EMAG & Co. KG ...

Turning centers for demanding shaft production. The VT 4 or the VT 200 (identical to the VT 4 though equipped with a Siemens control unit) is designed for shaft parts up to 630 mm in length and up to 200 mm in …

Outer Race Machining. The machines of the VSC series are designed for the highly productive manufacturing of outer races. By combining the turning and milling machining operations, the outer races are completely machined in one clamping operation. The twin-spindle design ensures outstanding productivity. Solutions for Outer Race Variants:

Grinding is a key technology for the resource-saving and low-emission mobility of the future. Examples of this include electric drives, which place the highest demands on the precision and surface properties of transmissions and engine components, or brake discs with reduced fine dust and hard coatings that are difficult to machine. …

For longer workpieces, an additional steady rest can be easily used. For machining shaft ends, the machines in the VT series can also be equipped with a center drive – as can be seen from the name VTC 200 CD (center drive). The shafts are then also clamped in this center drive. Depending on the workpiece, the shaft is clamped on one or two ...

EMAG can place the tool on a special console in the machining area. As a result, the process is perfectly dampened, and the surface quality on the component increases. Robust machines. In recent decades, EMAG has achieved an excellent market position in this field. The flexibility and productivity of the lines plays a decisive role.

Complete machining of pulleys for CVT transmissions. By combining hard turning and grinding methods, CVT pulleys can be machined in a single clamping operation with the VLC 200 GT. Optimized hard machining for short cycle times. The abbreviation "CVT" stands for "Continuously Variable Transmission.". The technology is increasingly used ...

Turning centers for demanding shaft production. The VT 4 or the VT 200 (identical to the VT 4 though equipped with a Siemens control unit) is designed for shaft parts up to 630 mm in length and up to 200 mm in diameter. Two tool turrets with eleven tool posts each are available to perform the machining (one tool post on each turret is occupied ...

The VTC 315 DS CNC machine accommodates all the variations of process integration for shaft components including turning, hard turning, scroll-free turning, simultaneous grinding and synchronous support grinding as well as the combination of turning and grinding. VTC 315 DS – Equipped with Various Technologies for Shaft Production.