Jaw Crusher Design Calculation

Crusher Product Gradation Charts

A jaw crusher, like that of the Table below, is set with an open circuit (no recirculation) at 2 in. to produce 60 tons per hour (tph) of crushed limestone aggregate. (a) How much of the output will pass a 1½-in. screen (i.e., minus 1½-in. material), and (b) how much of the material—percentage and tonnage—will pass the 1½-in. screen and ...

Aggregate Processing Plant Design Calculation

Artificial Aggregate Processing Plant Design and Calculation …. Aggregate processing plant technology. Impact crusher aggregate processing plants will be collected in the original aggregate processing, by crushing, screening and ….

Jaw Crusher Working Principle

The jaw crusher discharge opening is the distance from the valley between corrugations on one jaw to the top of the mating corrugation on the other jaw. The crusher discharge opening governs the size of finished material produced by the crusher. Measuring Discharge Opening: Measure distance at bottom of jaws at the point of the …

Primary Crusher Selection & Design

Birdsboro Size:–56" x 72". Type-C. Double Toggle Type. 400 HP. both with Amsco as the liner supplier. The rated capacity at 5" closed-side setting was 490 stph based on standard 100lbs/ft3 feed …

Crushing Products Size and Shape -What to Expect

The difference between the cumulative percentages at the 3.5″ and 1.5″ points on the curve gives us the amount, of such product to be expected from the output of the primary crusher This is 85 minus 43, or 42% of the primary crusher product. If our problem had covered a crushing condition calling for 80 instead of 85% passing the …

Assessing the energy efficiency of a jaw crusher

The jaw crusher design parameters selected are the ones found by the SGA optimization scheme. The following results do not represent a physical process as the calibration procedure could not be successfully terminated due large computational requirements. ... Thus equipment total energy efficiency values (calculation of Eq. (12)) …

® C106™ jaw crusher

Features. ® C106™ jaw crusher is an all-round crushing machine well equipped to serve in stationary and mobile applications both on the ground and underground. Generally used as a primary crusher, ® C106™ jaw crusher can also be utilized in later stages of the size reduction process. Contact our sales experts.

Jaw plate kinematical analysis for single toggle jaw crusher design

Jaw crusher is a kind of size reduction machine which is widely used in the mining and aggregates industry. The interaction between jaw plates and material particles brings the inevitable and serious wear to the jaw plates during the jaw crusher operation, which not only decreases the efficiency, but also increases the cost and the energy …

Building a Double Toggle Jaw Crusher

Hence efforts are made to design a flywheel to minimize the wastage of power and to improvise the performance parameters of single toggle jaw crusher. Jaw plate wear has considerable affect on the life of jaw Crusher which is caused by the slipping motion between the fed material and the jaws. This wear is predominantly serious in the fixed ...

Design and Analysis of Swing Jaw Plates of Jaw Crusher

jaw crusher plate has been solid modeled by using CatiaV5R15. The calculated dimensions are validated with the drawing of reputed manufacturers. Finite Element Analysis of jaw plates are carried out by using ALGOR V19 software. Computerization of the theoretical design calculations of jaw plates of the jaw crusher has

A fundamental model of an industrial-scale jaw crusher

Both gyratory and jaw crushers can handle very large incoming feed sizes due to their design. In a jaw crusher, the material is crushed between two plates: a static plate and a moving plate. Compression is applied by the moving plate, and the material becomes crushed. ... The flow model and the kinematic model are used to calculate the …

TECHNICAL NOTES 5 CRUSHERS

TECHNICAL NOTES 5CRUSHERS5.1. Jaw and Gyratory Crushers.Jaw and gyratory crushers are used m. stly for primary crushing. They are characterized by wide gape and narrow discharge and are designed to handle la. ge quantities of material.The capacity of the crusher. is determined by its size.The gape determines the maximum size of mat.

Geometric analysis of cone crusher liner shape

A jaw crusher can be considered as a two-dimensional device as shown in the cross section in Fig. 1. The names of its key parameters; open and closed side setting and stroke are easy to see in the cross section. There are several types of jaw crusher but the simplest one is shown (Allis Chalmers A1 jaw crusher brochure - undated).

Product datasheet Jaw Crusher EB 16-12 Pro

Configuration Single-toggle jaw crusher Feed opening2 (A x B) 1,200 mm x 1,600 mm Crusher height – inlet 2,850 mm Crushing jaws One or two-piece design Opt. crusher speed 145 – 160 rpm Gap setting method/ Adjustment range CSS3 Hydraulic or mechanical / 100 – 220 mm Drive concept V-belt Installed drive motor power4 Opt. 200 KW (up to …

JAW CRUSHER SERIES

00 355 MGT100 985 200/275* Other types. HzSELECTION OF JAW PLATES ofers seven teeth patterns and up to three alloy selections (M1, M2, M8) to suit the diferent types of quarryi. g and mining applications. Our patterns include Wide Teeth (WT), Wide Wave (WW), Corrugated (C), Coarse Corrugated (CC), Sharp Teeth (ST), Heavy Duty (HD), H.

Performance optimization of jaw-type rock crushing …

The results show that an external diameter/offset ratio within the average of 10:1 can be considered for the offset calculation of a jaw-type crusher shaft. The outcome of the result was used to redesign and develop a prototype crushing machine with better output crushing pressure of 13.1×10 5 kN/m 2 and capable of crushing 425–569 kg of ...

(PDF) Design of Impact stone crusher machine

Jaw crushers reduce rock sizes between a fixed and moving jaw while cone crusher crush the rock between an external fixed element (bowl liner) and an internal moving element (mantle) [9,10]. ...

DESIGN AND ANALYSIS OF IMPACT CRUSHERS

crusher,Jaw crusher and Impact crusher. Our objective is to design various components of an Impact crusher like drive mechanism, shaft, rotor,hammers, casing,feed and discharge mechanism which will be useful in minimizing weight, cost and maximizing the capacity. Impact crushers: they involve the use of impact rather than pressure to crush

DESIGN AND OPERATIONS CHALLENGES OF A SINGLE …

rmance. 1.1 Overview of Crushing Process in A Single Toggle Jaw CrusherThe feed supplied to a single toggle jaw crusher through its gape, is crushed by the compr. ssion of the feed by the movable jaw against the fixed or stationary jaw. Movement of the movable jaw is controlled at the top by an eccentric shaft, which is driven.

"Computer Aided Design and Analysis of Swing Jaw Plate of Jaw Crusher …

Computerization of the theoretical design calculations of jaw plates of the jaw crusher has been carried out. The computerized program facilitates for quick design of the plates of the jaw crusher. ... DeDiemar R.B. [4] gives new ideas in primary jaw crusher design and manufacture of Jaw crusher utilizing open feed throat concept, power savings ...

Types of Crushers Explained: Everything You Need to Know

A single-toggle jaw crusher is simpler in design and is widely used because of its low cost and ease of maintenance. On the one hand, the double-toggle jaw crushers have a more complicated mechanism that creates a more uniform product size and a more efficient crushing. ... The calculation of the energy efficiency of the crusher and its ...

AMIT 135: Lesson 5 Crushing – Mining Mill Operator Training

Calculation of reduction ratio in crushing [image: (135-5-3)] ... Largest jaw crusher is 1600 x 2514 mm with motor ratings of 250-300 kW. crushers (C200 series) are 1600 x 2514 mm with motors rated at 400 kW. ... crusher design characteristics such as width and depth of crushing chamber. open and closed side settings.

February 2018, Volume 5, Issue 2 JETIR (ISSN 2349 5162) …

Jaw crusher can be divided into two according to the amplitude of motion of the moving face. The different types of Jaw Crushers are Blake Type Jaw Crusher and Dodge Type Jaw Crusher. II. LITERATURE REVIEW Shyam Sundar.V has published a paper on "OPTIMUM DESIGN AND ANALYSIS OF SINGLE TOGGLE JAW CRUSHER". The …

C Series jaw crushers

1". 2"1004"8"16"1000 C Series jaw crushers fits perfectly. for primary crushing stations.The manual wedge setting adjustment is faster and safer than outdated s. im setting adjustment systems.The hydraulic wedge setting adjustment allows you to change the set-ting in seconds ev.

Jaw crusher EB | FL

With continuous developments and new calculation methods from bionics, we've been able to make our latest generation of jaw crushers particularly compact and robust. ... Thanks to its modular and maintenance-friendly design, our Jaw Crusher EB Pro series is ideally suited for use in both underground and opencast applications, when processing ...

Development of the parameters of crusher methods the …

Scheme of rib reinforcement of the body of the crusher's fixed jaw. On the front face we create a sketch of the reinforcement of the fixed jaw with such geometrical dimensions of the ribs, calculated by the formulas (3) – (5): 2160 2 65. 7 290 .7mm. We round the received value: Т1 = 290 mm. T 1200.