Outotec Ausiron Smelting Process

Outotec Flash Smelting Technology

With flexibility, low energy consumption, high sulfur capture, and excellent economy of scale, Outotec Flash Smelting technology is the world's leading method for copper and nickel smelting. More than half of the world's primary copper and nickel is produced using Outotec's proprietary process. The process is highly energy ...

Energy Efficiency of the Outotec® Ausmelt Process for …

The global, non-ferrous smelting industry has witnessed the continual development and evolution of processing technologies in a bid to reduce operating costs and improve the safety and environmental performance of processing plants. This is particularly true in the copper industry, which has seen a number of bath smelting …

Outotec Direct Zinc Smelting Process

The Outotec® Direct Zinc Smelting (DZS) process provides a means for the direct pyrometallurgical treatment of zinc sulphide concentrates to produce a high-purity, oxide fume and low zinc content discard slag. ... The Outotec® DZS process was also successfully demonstrated in 2013 at the Yunnan Tin Company Ltd. (YTCL) Lead Plant …

Outotec launches DRI smelting furnace to …

Outotec is launching the innovative DRI (direct reduced iron) smelting furnace to substitute blast furnaces for iron and steel making. The DRI furnace is one of Outotec's key solutions for decarbonization of the iron and steel industry, which currently produces about 8% of the global carbon dioxide emissions.

A New Era in Smelting Sustainability—Intensification of the Outotec …

For almost 30 years, the Outotec ® Ausmelt Top Submerged Lance (TSL) process has been applied for the processing of zinc -bearing leach residues, slags, EAF dust and sulphide concentrates. Continual development and evolution of the technology over this period has resulted in a more intense smelting process with higher energy …

Outotec DC Smelting

The Outotec DC (Direct Current) Smelting Furnace is a cost-eficient, sustainable, and compact solution for ferroalloy processing. It can be used for direct smelting of fine ores, even those with highly variable chemical or mineralogical compositions, as well as for recycling challenging by-products like steel dust.

Stephen Hughes | ZoomInfo

About ; Experience ; News & Media ; Similar Profiles ; About Stephen Hughes Stephen Hughes is a Sales Manager, Precious Metals at Outotec Oyj based in Espoo, Uusimaa.Previously, Stephen was a Senior Metallurgical Engineer a t Port Kembla Copper and also held positions at SCC. Holds a Bachelor's degree in chemical engineering from …

Flash Smelting | SpringerLink

According to different furnace types, flash smelting can be classified into Outotec flash smelting (Fig. 1) and INCO flash smelting. The smelting process makes full use of the huge particle surface energy of dry materials, and the concentrates, flux, and gas molecules in the falling movement have rapid oxidation reactions. The reaction …

Processing of PGM containing Ni/Cu bulk concentrates in a …

Large deposits of low grade mixed Ni/Cu sulphide ores with important PGM values exist in North America and elsewhere. The challenge is producing saleable concentrates at acceptable recovery degrees. Producing bulk concentrates and treating them by Outotec Direct Nickel Flash Smelting (DON) to matte and then …

Circored Fine Ore Direct Reduction Plus DRI Smelting: …

With the Circored process, Outotec provides an alternative process route for the reduction of iron ores, using hydrogen as the sole reductant and fine ore instead of pellets as feed material. Circored is currently the only process for iron ore direct reduction based on pure hydrogen and has proven its functionality and performance in …

Detailed opex comparison of modern copper smelting …

It is well known that there are many ways to process copper concentrates into copper anodes using the pyrometallurgical route. All modern copper smelting technologies are fundamentally energy efficient and environmentally safe options, so choosing the right one depends on the desired capacity range, feed impurity levels, plant …

Next generation of pelletizing plants for the transition to

Portfolio of online digital tools covering the important steps of the pelletizing process. For the particle size measurement Outotec has its technologies like the online sampling and analysis system PSI 500 R, which measures the particle size distribution (PSD) of ground concentrate, with a target of maintaining the concentrate …

Improvements in Flash Smelting Furnace Concentrate …

The Kennecott Utah Copper Smelter utilizes Outotec flash smelting furnace (FSF) and flash converting furnace to process over 1 million tons of copper concentrate per year. The smelter commenced commercial operation in 1995. The copper concentrate feed comes from Kennecott Bingham Canyon Mine located 40 km from the Kennecott smelter …

Outotec to provide smelting technology for Nyrstar's Port …

However, the application of Outotec's high temperature top submerged lance (TSL) bath smelting technology will allow a wider range of raw materials to be processed. The increased furnace flexibility will allow Nyrstar Port Pirie to process a wider range of high value and high margin concentrates and residues from Nyrstar's existing …

Flash Smelting of Copper | SpringerLink

Compared with the Outotec flash smelting process, the INCO flash smelting process is slowly promoted. The reason is that the Outotec flash smelting process has a large production capacity and the concentrate processing capacity per single furnace is more than 1 times that of the INCO flash smelting process; The INCO …

Outotec signs EUR 360 million order for the design …

Outotec has delivered 51 Copper Flash Smelters around the world. Outotec Copper Flash Smelting is the most widely applied technology for copper smelting in the world and one of the company's Planet Positive solutions. Using this technology, Outotec's customers avoided more than 1.6 million tons of CO2 …

Outotec Flash Smelting Process Archives

The Outotec Flash Smelting Process is, the company says, the cleanest smelting method available and part of the company's Planet Positive offering. Last month in its quarterly report, Ivanhoe Mines, which has a 39.6% interest in Kamoa-Kakula, said a new 500,000 t/y direct-to-blister flash smelter was to be constructed as part of the ...

Copper Flash Smelting Process Balance Modeling

with industrial data logs of the smelting process. Keywords: flash smelting; process balance; copper metallurgy; FactSage 1. Introduction Currently, more than 50% of the world's primary copper is produced by Flash Smelting technology. There are two types of flash smelting: the Outotec process (~30 furnaces in operation) and the Inco process ...

Direct Blister Process

's Outotec process for Direct Blister offers new options for using different raw materials and optimizing plant layout while minimizing investment, operating costs, and the environmental impact even further. Results in high recovery of copper and other valuable metals. Ensures low investment and operating costs for smelter and acid plants.

Outotec to further reduce its metals presence

The company's Smelting business unit sales totaled 155 million euros ($168 million) last year. Outotec's product offerings in that sector include its PM Kaldo furnace, which it says can be used for smelting and converting various primary and secondary raw materials, including copper scrap, anode slimes and electronic scrap.

The Outotec Direct Zinc Smelting Process

The Outotec® Direct Zinc Smelting Process Proceedings of EMC 2015 3 1.2. Direct Leaching A number of direct leaching processes have also been developed and commercialised over the past

OneTunnel | When to Choose Direct to Blister Smelting Process

In 1978, the Outotec direct to blister flash (DBF) smelting process was commercialized with the commissioning of the Glogow 2 smelting facility in Poland. Since then four further DBF facilities have been constructed, two at Olympic Dam, one in Zambia and most recently one at Glogow 1 in Poland. The DBF smelting process differs …