Crusher Mantle Picture

Pat® Cone Crusher

Superior's Pat Cone Crusher is an American-made, bushing-style rock crusher that sets the standard for productivity and durability. With a lifetime warranty and high-grade, industry-exceeding components, the Pat Cone delivers reliable performance and unbeatable value in secondary or tertiary applications.

Crusher Wear Parts and Liners |

We supply a wide range of high-quality crusher wear parts and liners for jaw and cone crushing equipment, with optimised alloy recipes to deliver increased reliability and wear life.

Replacing the liner of a HP cone crusher

The HP cone crusher is a very important piece of equipment in a crushing plant. It can operate as a secondary, tertiary or quaternary crusher, depending on the crushing process. Since the crushing process is typically very abrasive, crushers are equipped with wear linings that must be replaced periodically to ensure the integrity of …

Gyratory Crusher Parts

The eccentric assembly located at the bottom of a gyratory crusher is crucial in providing the gyrating motion of the crushing head and mantle. It comprises of three main parts: an eccentric shaft, a bronze bushing, and a bevel gear. The eccentric shaft, a large steel shaft, is driven by the crusher's motor and supported by the bottom shell ...

Premium Mantle Solutions – Flexifeed and Oversize Breaker

Even if your chamber is perfectly configured you can still find ways to improve performance. 's premium chamber solutions are the answer. They are patented technologies that offer high availability and reliability, as well as significantly increasing productivity and improving safety. Both the Flexifeed and Oversize Breaker are especially useful if the …

Cone crusher upgrades

Whether old or new, we can help bring your crusher to the next level. We have a wide variety of upgrades available to get your crusher performing like a modern-day machine. Explore some of the upgrade options for ™ and ™ cone crushers here – however many more exist. Contact us to learn more.

What is a cone crusher mantle? – Sandrock Mining

The Cone crusher mantle is one of the main components of the cone crusher, also known as the moving cone. The mantle is forged with new composite materials, which have the characteristics of super …

The Complete Guide to Primary Crushing, Secondary …

The working principle of secondary crushers varies depending on the type of crusher, but generally, they work by applying pressure to the material through compression or impact. Cone crushers work by compressing the material between an eccentrically rotating mantle and a concave bowl.

Manganese steel wear liners

Manganese steel has been used in crushing applications for over 100 years, so it's easy to take it for granted. It continues to be used because of the remarkable property that makes it ideal for wear liners: the harder you hit it, the harder it gets.

Gyratory Crusher (Gyratory Crushers Explained)

The ' hydro set ' system is a hydraulic mechanism which allows the vertical position of the main shaft (and mantle) to be raised and lowered. Changing the position of the mantle changes the gap setting at the outlet of the …

Porter Group News | Cone Crusher Basics

The mantle in a cone crusher spins in conical pendulum motion. That means it doesn't stay in the centre of the chamber – it sweeps around moving closer and further away from …

Flexifeed mantle

Flexifeed mantle - stationary crushers. Our Flexifeed (FF) mantle – or moving liner – is engineered for your secondary crushing applications and offers up to a 20% longer lifetime compared to a correctly configured standard chamber. It has a varying feed opening that is ideal if the crusher feed is not calibrated.

Cone Crusher Parts

The Mantalloy head mantle of this cone crusher is a replaceable wearing surface. It is made of alloyed manganese steel, and is held in place with a self-tightening head nut. On the 51-in. Hydrocone crushers and larger, the bottom portion of the mantle is ground to gauge to fit the head center, and the top portion is zinced. For crushers …

Reliability centered maintenance of cone crusher: a case …

Cone crushers are extensively used for rock fragmentation and as a secondary crusher or tertiary crusher in a crushing circuit. The different parts of the cone crusher are bowl, mantle, eccentric assembly, liners etc. The drive shaft rotates the mantle eccentrically, compressing rock between the mantle and concave.

Product datasheet EXCEL™ Crusher liners for ® …

roduct datasheetEXCELTM Crusher linersfor ® MPTM crushersWe listen to our c. stomers' problems and work closely with them to find solutions. Using this process, w. are continually expanding our selection of spare and wear parts. As one of our solutions, we have redesigned the MP800TM, MP1000TM and MP1250TM bowl and mantle liners to …

Types of Crushers: What You Need to Know

Before we discover all the different types of crushers - we need to know what a crusher is and what it is used for. A crusher is a machine that reduces large rocks into smaller rocks, gravel, or rock dust. Crushers are mainly used in the mining and construction industries, where they are used to break down very large rocks and boulders into …

Ultimate Guide to Cone Crushers | Foreman Equipment Ltd.

Cone crushers consist of a fixed concave and a mantle that gyrates in an eccentric motion. The mantle is continuously moving and provides a constantly changing gap at the bottom of the crushing chamber. The smallest size of the gap is known as the closed side setting (CSS) and represents the smallest size of material that can be crushed.

Failure analysis of eccentric bushings in large gyratory crusher

The malfunctioning gyratory crusher model PXZ1417, with a capacity of 1500–2500 t/h and a maximum feed size of 1200 mm. Within a short period after start-up, irregular motion of the mantle shaft is observed, accompanied by abnormal noises at the site. Upon disassembly and inspection, a failure issue is identified in the eccentric …

Cone Crusher Diagram: Simplified Guide

A cone crusher is a super important machine used in mining and construction. It's designed to break down big rocks, ores, and other stuff into smaller …

Cone Crusher Liners: How to Select and When to …

Like other compression crushers, Cone Crushers feature a crushing chamber or cavity where the rock is crushed to a smaller size. The crushing chamber in a Cone Crusher is the space created between the …

Analysis and optimization of cone crusher performance

Analysis and modeling of cone crusher output. The operational part of the cone crusher is the crushing chamber, which consists of a mantle and a concave liner. As shown in Fig. 1, the axis of the mantle intersects the axis of the crushing chamber at point O, which is the pivot point. The angle between the two axes is γ, which is the eccentric ...

® GP220™ cone crusher

® GP220™ cone crusher is one of the smaller models in ® GP Series™ cone crushers family. It is traditionally used as secondary, tertiary, or quaternary crusher especially in aggregates production, but also in mining operations. ® GP220™ cone crushers are available as stationary, portable and mobile versions.

Crusher Mantle Safety Access Platform | OEM Group Pty Ltd

Description. OEM Group manufactures a range of work access platform ladders for the maintenance and inspection of crushers, on and off the plant. Designed with safety features including anti-slip stairway and work area, safety handrails, lockable swivel wheels and self-closing gates. Our platform ladders have a working load limit of 250kg for ...

Jaws Crushers

The crusher manufacturer usually develops a pattern of sizes that determine the relation of feed opening to large-mantle diameter such as 4245, 5474 in., etc. with the first number designating feed opening or gape and the last number the mantle diameter.

Crushing chambers – cones

Crushing chambers – cones. Having a good understanding of your crushers helps you make smart, informed decisions. Whether you want to build up your knowledge or refresh your memory, this is the place to start. We take you through the basics of cone crushing to more detailed advice on chamber solutions, feed arrangements and configurations.

Gyratory Crusher

Gyratory crushers are identified by the size of the gape and the size of the mantle at the discharge. They range in size up to ca. 1,600 mm×2,900 mm (gape×mantle diameter) with power consumption as high as 1,200 kW and capable of crushing up to ca. 10,000 t h −1 at a discharge open side setting up to 240 mm.

A Detailed Overview of Cone Crushers and What You Need …

Cone crushers are compression machines that take in raw materials and reduce them in size by crushing them. A variety of industries rely on these tools, such as the concrete, aggregate, mining, coal, and natural gas industries. Inside the crusher, a piece of steel, known as the mantle, rotates eccentrically.

Cone Crusher Wear Parts & Replacement

The cone crusher wearing parts include mantle, concave/bowl liner, bowl adapter ring, main frame liner, feed cone/hopper liner, torch rings and burning rings, eccentric bushings, adjustment rings, etc., Mantle: The mantle is a wear-resistant liner that covers the cone crusher's main shaft and forms the crushing surface against the concave.